Ua hoʻolālā a hana ʻo Farason Corp. i nā ʻōnaehana hui automated no nā makahiki he 25. ʻO ka hui, ke keʻena nui ma Coatesville, Pennsylvania, e hoʻomohala i nā ʻōnaehana automated no ka meaʻai, nā mea hoʻonaninani, nā mea lapaʻau, nā lāʻau lapaʻau, nā huahana mālama pilikino, nā mea pāʻani, a me nā panela lā. ʻO ka papa inoa o nā mea kūʻai aku ʻo Blistex Inc., Crayola Crayons, L'Oreal USA, Smith Medical, a me ka US Mint.
Ua hoʻokokoke koke ʻia ʻo Pharason e kahi mea hana lāʻau lapaʻau i makemake e hoʻomohala i kahi ʻōnaehana no ka hoʻohui ʻana i ʻelua ʻāpana plastic cylindrical. Hoʻokomo ʻia kekahi ʻāpana i kekahi a paʻa ka hui. Pono ka mea hana i ka mana o 120 mau mea i hoʻokahi minuke.
ʻO ka ʻāpana A he vial i loaʻa i ka wai nui. ʻO nā hue he 0.375 ʻīniha ke anawaena a he 1.5 ʻīniha ka lōʻihi a ua hānai ʻia e kahi disc sorter inclined e hoʻokaʻawale i nā ʻāpana, kau ʻia lākou mai ka hopena anawaena nui aʻe, a hoʻokuʻu iā lākou i loko o kahi chute C-like. Puka nā ʻāpana ma luna o ke kāʻei conveyor neʻe e waiho ana ma kona kua, mai ka hopena a i ka hopena, ma kahi ʻaoʻao.
ʻO ka Component B he lima tubular e paʻa i ka hue no ka lawe ʻana i nā mea hana o lalo. ʻO 0.5 ″ ka anawaena a me 3.75 ″ ka lōʻihi a hānai ʻia e kahi ʻeke disc sorter e hoʻokaʻawale i nā ʻāpana i loko o nā ʻeke e kū ana a puni ka perimeter o kahi diski plastik. Hoʻopili ʻia nā ʻeke e like me ke ʻano o ka ʻāpana. ʻO Banner Engineering Corp. Presence Plus Camera. hoʻokomo ʻia ma waho o ke kīʻaha a nānā i lalo i nā kikoʻī e hele ana ma lalo. Hoʻonohonoho ka pahupaʻikiʻi i ka ʻāpana ma ka ʻike ʻana i ka hele ʻana o ke kāʻei ʻana ma kekahi ʻaoʻao. Hoʻolei ʻia nā ʻāpana kūpono ʻole i waho o nā ʻeke e ke kahawai ea ma mua o ka haʻalele ʻana i ke kīʻaha.
ʻAʻole hoʻohana i ka haʻalulu e hoʻokaʻawale a hoʻonohonoho i nā ʻāpana disc sorters. Akā, hilinaʻi lākou i ke kumu o ka ikaika centrifugal. Hāʻule nā ​​ʻāpana i kahi diska ʻōwili, a hoʻolei ka ikaika centrifugal iā lākou i ka ʻaoʻao o ka pōʻai.
ʻO ka ʻeke disc sorter e like me ka huila roulette. I ka paheʻe ʻana o ka ʻāpana mai ke kikowaena o ka diski, e ʻohi nā mea hoʻopaʻa kūikawā ma ka ʻaoʻao o waho o ka disk i ka ʻāpana kūpono. E like me ka mea hānai haʻalulu, hiki ke hoʻopaʻa ʻia nā ʻāpana misaligned a hoʻi hou i ke kahe. Hana like ka tilt disc sorter, koe wale nō ke kōkua ʻia e ka gravity no ka mea ua hili ʻia ka disc. Ma kahi o ka noho ʻana ma ka lihi o ka diski, alakaʻi ʻia nā ʻāpana i kahi kikoʻī kahi e laina ai lākou ma ka puka o ka mea hānai. Ma laila, ʻae ka mea hoʻohana i nā ʻāpana kūpono a hoʻopaʻa i nā ʻāpana misaligned.
Hiki i kēia mau mea hānai maʻalahi ke hoʻokomo i nā ʻāpana o ke ʻano like a me ka nui ma o ka hoʻololi wale ʻana i nā mea paʻa. Hiki ke hoʻololi ʻia nā paʻi me ka ʻole o nā mea hana. Hiki i nā mea hānai Centrifugal ke hāʻawi i nā pānaʻi hānai wikiwiki ma mua o nā kinikini haʻalulu, a hiki iā lākou ke hana pinepine i nā hana hiki ʻole i nā pahu uʻi, e like me nā ʻāpana ʻaila.
Haʻalele ʻo Component B i ka lalo o ka sorter a komo i ka 90 degere vertical curler i kuhikuhi hou ʻia ma kahi mea lawe kāʻei kāʻei e kū pono ana i ke kuhikuhi o ka huakaʻi. Hāʻawi ʻia nā ʻāpana i ka hope o ke kāʻei conveyor a i loko o nā chutes kū pololei kahi i hana ai lākou i hoʻokahi lālani.
Hoʻoneʻe ka pahu kukui hiki ke hoʻoneʻe i ka ʻāpana B mai ka pahu a hoʻololi iā ia i ka ʻāpana A. Holo pololei ka ʻāpana A i ka pale kau kau, komo i ka lāʻau kaulike, a neʻe like me ka ʻāpana B pili.
Hāʻawi nā kaola hoʻoneʻe i ka neʻe ʻana a pololei a me ka hoʻonohonoho ʻana o nā ʻāpana. Hana ʻia ka hui ma lalo o ke kahawai me kahi pahu pneumatic e hohola ana, hoʻopili i ka ʻāpana A a hoʻokuʻu iā ia i loko o ka ʻāpana B. I ka wā e ʻākoakoa ai, hoʻopaʻa ʻia ka hui B ma kahi o ka waihona luna.
No ka hoʻokō ʻana i ka hana, pono nā ʻenekini Farason e hōʻoia i ke anawaena o waho o ka hue a me ke anawaena o loko o ka lima i kūlike i nā ʻae paʻa. Ua ʻōlelo ʻo Farason application engineer a me ka luna papahana ʻo Darren Max, ʻo ka ʻokoʻa ma waena o kahi hue i hoʻonoho pono ʻia a me kahi hue hewa i waiho ʻia he 0.03 iniha wale nō. ʻO ka nānā ʻana i ka wikiwiki kiʻekiʻe a me ka hoʻonohonoho pololei ʻana i nā mea nui o ka ʻōnaehana.
ʻIke ʻia nā ʻimi ana laser a Banner i ka hui ʻana o nā ʻāpana i ka lōʻihi holoʻokoʻa. ʻO kahi lopako Cartesian 2-axis i hoʻolako ʻia me 6-axis vacuum end effector e ʻohi i nā ʻāpana mai ke kaola hele wāwae a hoʻoili iā lākou i kahi paʻa ma ka mea lawe hānai o ka mīkini hōʻailona Accraply. ʻAʻole wehe ʻia nā mea i ʻike ʻia he hemahema mai ka lāʻau hele, akā hāʻule mai ka hopena i loko o kahi pahu hōʻiliʻili.
No ka ʻike hou aku e pili ana i nā mea ʻike a me nā ʻōnaehana ʻike, e kipa www.bannerengineering.com a i ʻole kelepona 763-544-3164.
        Editor’s note. Whether you’re a system integrator or an OEM’s in-house automation team, let us know if you’ve developed a system that you’re particularly proud of. Email John Sprovierij, ASSEMBLY editor at sprovierij@bnpmedia.com or call 630-694-4012.
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